MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen

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MASTERFLEX – Technische Schläuche & Verbindungen
MASTERFLEX – Technische Schläuche & Verbindungen

Novoplast Schlauchtechnik - Your partner for customized hose technology

As an experienced technology partner, we develop hose solutions that are precisely tailored to the requirements of your industrial processes. We customize each product individually - contact us at any time.

Contact usExample developments

Customized special solutions - tailor-made for your applications

Our standard range only shows part of what Novoplast Schlauchtechnik can do.

In addition to a large number of standardized hose types, we develop and manufacture individual special hoses - right up to completely new, jointly developed solution concepts. Our engineering expertise guarantees a precise selection of the ideal plastic material. We analyze your requirements in detail and select the best-performing polymer from the plastics available on the market.

We customize almost every hose: material, diameter, vacuum and pressure resistance, wall thickness, length, color or imprint - we adapt all these properties precisely to your technical requirements.

What's more, Novoplast Schlauchtechnik combines its hoses with high-quality, sometimes innovative connectors to create complete hose systems as connection solutions. Depending on your requirements, we assemble the hoses with the right connections for your application scenario.

 

 

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Questions or requests? Talk to us!

Do you have any questions or would you like individual advice? Talk to us - we will be happy to help you. Together we will develop solutions that are precisely tailored to your needs.

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An overview of the possibilities for individual customization

Whether logo, company or brand name - we can print (almost) any hose individually. The print image can vary from scaling (with and without numbers), company logos, marking of the respective production batch numbers to individual print texts.

We adapt hose constructions precisely to your technical requirements - from material properties and wall structures to complex geometries. This results in individual solutions that are perfectly tailored to your application.

Your assembly - our matching hose: We assemble connecting elements according to your specifications to create perfectly matched hose systems. For maximum reliability and a solution from a single source.

From black to transparent, everything is possible: our hoses are available in RAL colors, so that different fluids can be marked or coded, for example.

In addition to the standard lengths, you can customize our hoses in a wide variety of roll lengths or as sections.

We process technically sophisticated plastics into innovative products. We can draw on many years of experience in the field of polymers and materials and their processing. By processing modern materials, we realize solutions that can only be realized inadequately, with great effort or not at all with conventional materials.

 

We offer both standard dimensions and special dimensions from ID 0.1 to OD 40 mm and tailor each design to the individual requirements of our customers. The agreed manufacturing tolerances are precisely adhered to, while we monitor and fully document these inline to ensure consistently high quality.

Depending on the fire protection requirements, the use of flame-retardant materials may be necessary. There is a whole range of regulations and standards relating to fire protection and fire behavior. These materials are classified according to UL94.

The majority of our raw materials are also halogen-free

The flexibility of a hose is largely determined by the wall thickness and the material used. We can even produce extremely delicate designs with wall thicknesses of less than 0.2 mm precisely and reliably.

Customized hose geometries and designs

Novoplast Schlauchtechnik not only offers classic hose designs, but also develops a wide range of customized hose geometries and functional profiles. Thanks to modern extrusion and combination processes, we can individually adapt material properties, wall structures and cross-sections and thus realize hoses that are optimally adapted to special industrial or medical technology applications. Whether special media routing, integrated functions, specific layering or complex internal geometries - we develop solutions that precisely match your requirements profile.

Monolayer

Single-layer hoses with classic inner and outer geometry. Simple in design, but versatile in use if a basic, functional hose cross-section is sufficient.

Multilayer

Multi-layer hoses whose layers are extruded one after the other. They combine different material properties, even of otherwise incompatible materials (with an adhesion promoter layer if required). This results in inert, pressure-resistant or flexible layers, for example.

Multilumen

Hoses with several separate channels. Each channel can carry its own medium or wire. Ideal for complex applications with separate functional paths - but can only be produced in sections.

Hose sheathing

Similar to wire coating: an additional layer is applied to an entire tube to optimize mechanical properties, chemical resistance or the surface.

Wire-integrated hoses

Tubes in which a wire is embedded during extrusion. The wire can heat, conduct or stabilize. If the wire is completely encased, the extruded hose also serves as insulation.

Wire sheathing

A process similar to wire wrapping, but here an existing tube is covered with another layer of plastic. This is used for protection, to improve the feel or for functional integration.

Round belt

Belts with a round cross-section manufactured as endless goods or suitably deflected. These round belts made of PU are mostly used in mechanical engineering as drive or transport elements.

Multiple hose

Multiple hoses bundle several separate hose lines into one hose and thus enable compact, clear and safe parallel routing of different media or functions.

Hoses with functional strips

Tubes in which functional strips are embedded - e.g. for the identification of various media, for visibility in X-rays or for the integration of conductive strips in industrial environments.

Novoplast Schlauchtechnik: Schlauchkonstruktionszeichnung Funktionsstreifen eingebettet in Schlauch

Molded hoses - custom-fit solutions for demanding installation and cable routing requirements

Molded hoses are always ideal when tight bending radii need to be achieved or the limited installation space in systems and devices does not allow flexible hose routing. The precisely specified shape ensures safe, reproducible cable routing with high process stability.

We produce both small and large series of two- and three-dimensionally shaped hoses. All we need is information on the desired material or application conditions, a sketch or technical drawing of the shape and the relevant hose dimensions.

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Pneumatic and media-conducting tubes - Precise assemblies as ready-made tubing sets

Success in the context of a customer project in textile machine construction. Instead of individual plastic tube, Masterflex supplied fully assembled tubing sets, ready to use! The result: significant time and cost savings for the customer and freed up capacity for their employees.

Find out more about the product example of precisely fitting pneumatic and fluid hoses (molded tubes as an assembly) and the advantages over roll goods - now in the free handout Pneumatic & media-conducting special hose sets. In industrial applications in which pneumatics and fluid technology play a central role, special solutions are increasingly the preferred alternative to standard solutions. Complex motion sequences and tight installation situations require increasingly flexible hose solutions. Let us advise you without obligation!

Yes, arrange a consultation Free Handout

Certified food hose and hose development for the food & pharmaceutical industries made of plastic

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Certified hose systems - development solutions

Special hose developments for food & pharma

We combine certified food hoses with compliant connection technology for maximum hygiene and functionality. Precise transitions are crucial, especially when transporting abrasive media or liquids. Inaccurate connections encourage material residues and increase the risk of bacterial contamination. Our technology ensures total freedom from dead space: smooth, seamless transitions minimize residues and ensure efficient production.

Do you need customized hose systems? Our experts are at your side - arrange a consultation today!

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Automotive hose/tubing sets as a special solution Novoplast Schlauchtechnik and Masterflex SE develop tubing sets as a special solution. Pneumatic hoses automotive

Development of hose sets - pneumatic hoses for the automotive industry

Ready-to-install Novoplast hose technology Pneumatic hoses for greater efficiency in automotive series production!

As part of an automotive project with an automotive supplier for vehicle interiors, the Masterflex Group has once again demonstrated its expertise in individual system solutions. The requirement: a ready-to-install pneumatic hose solution as an assembly set for seat systems. The result: a noticeable increase in efficiency during assembly and significant time savings.
This Masterflex Group pneumatic hose solution was precisely tailored to the application - including integrated connectors, markings and protective components. The project shows how engineering services can optimize industrial processes in a targeted manner.

ContactHandout Special Solutions Automotive

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The world's first cradle-to-cradle compliant spiral hose!

We present a cradle-to-cradle compliant hose prototype made of biodegradable polymer. Further development steps include the selection of environmentally friendly adhesives, additives and wire solutions. The current prototypes will now be made ready for series production and will gradually expand and transform the product range.
Further details in the explanatory video. Customers and interested parties are invited to become part of this pioneering solution at an early stage. 

Let us advise you!

Yes, arrange a consultation Vision Hero@Zero

Giovanni Rossi, Segment Leader Semicon bei Masterflex Group, Schlauchentwickler - Innovation PU-Mehrfachschläuche Engineering Solutions

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Special multiple tubing packages for air ducting in highly sensitive systems

Introducing: modularly configurable PU multiple tubing assemblies with material-locking connections (partial axial welding), manufactured under clean room conditions in accordance with DIN EN ISO 14644-1 on modern high-tech assembly surfaces. Developed for highly sensitive sectors such as the semiconductor industry and biopharmaceuticals.
The solution for compact plant systems: maximum process reliability, application-based product design and optimum adaptation to the machine architecture - for maximum efficiency and performance in sensitive applications.

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Developing together - Contact us

Do you have a special application or technical challenge? Novoplast Schlauchtechnik will support you from the initial idea through to implementation and work with you to find the optimum hose solution. Get in touch with us!

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